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Pressure Welding Machines
World leader in cold weld technology
PWM
Pressure Welding Machines
World leader in cold weld technology
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Pressure Welding Machines
World leader in cold weld technology

BM30

BM30, medium wire cold welder, by PWM LtdOperation
Manual

Capacities
Copper/aluminium
0.30mm - 1.80mm (.0118" - .071")
(AWG: 28½" - 13")

Dimensions
L380 x W140 x H230mm (L15" x W5½" x H9")

Nett weight
12kg (26lbs)

Gross weight
14kg (31lbs)

Strong and straightforward to use

The BM30 can be used mounted on either a workbench or a mobile trolley. (Trolley can be supplied.) The machine is manually operated, using light pressure on the operating lever, which completes the weld in seconds. The BM30 uses an industry standard die and can weld most non-ferrous metals in wire or strip form, from 0.30 - 1.80mm. 

Strong and simple to use, the BM30 has few component parts, so is extremely reliable and maintenance free.

M30

M30 Medium wire cold welder, by PWM LtdOperation
Manual

Capacities
Copper/aluminium
0.30mm - 1.80mm (.0118" - .071")
AWG: 28½ - 13)

Dimensions
350 x 80mm (13" x 14")

Nett weight
2.57kg (5½lbs)

Gross weight
3.60kg (8lbs)

Simple action

The portable, manually operated M30 is the smallest machine manufactured to date that can weld non-ferrous wire or strip within the range 0.30 - 1.80mm. The M30 uses industry standard dies and the machine is operated by a simple scissor action that completes the weld in seconds. While designed to be hand-held (the machine is perfectly balanced for ease of use) the M30 can be fixed to a bench in the work area if required. 

The machine is supplied in its own storage case, which has space for several dies.

P101

P101, medium wire cold welder, by PWM LtdOperation
Pneumatic

Capacities
Copper/EC aluminium
1.0mm - 5.00mm (.040" - .197")

Dimensions
L740 x W610 x H980mm
 (29" x 24" x 38")

Nett weight
85kg (187lbs)

Gross weight
120kg (264lbs)

Pneumatic power

The P101 is mounted on a specially designed trolley which slopes towards the operator, providing a full view of the weld area and ease of operation. The machine uses industry standard dies and will weld most non-ferrous metals in wire or strip form (depending on hardness) within the range 1.00 - 5.00mm. The P101 operation is fully pneumatic, so the machine requires only a compressed air supply to activate it.

This cold welder is exceptionally strong and reliable, and due to its simple design, maintenance is easy and infrequent.

EP500

EP500, rod cold welder, by PWM Ltd.Operation
Electro/pneumatic

Capacities
Copper
5mm - 12.50mm (.197" - .492")

EC aluminium
5mm - 15.00mm  (.197" - .590")

Dimensions
L1430 x W970 x H1240mm (56" x 38" x 49")

Nett weight
960kg (2,120lbs)

Gross weight
1160kg (2,560lbs)

Energy-efficient performance

The EP500 is an electro-pneumatic, free-standing rod welder. It will cold weld most non-ferrous metals, in wire or strip form, within the range 5.00 - 12.50mm (copper), 5.00 - 15.00mm (aluminium) depending on the hardness of the material. The EP500 is equipped with an advanced, user-friendly programmable controller (PLC), which takes the pneumatic system through the required welding sequence and monitors the system for faults.

This heavy-duty machine is pneumatically powered and requires a compressed air supply and a single phase electrical supply of between 100 and 240 volts (the specific voltage requirement is stated at the time of ordering). No hydraulics are used with the EP500. A co-axial thrust technique is applied in the welding process, with independent control over the grip and upset movements through an arrangement of pneumatic cylinders. Fully automatic deflashing is incorporated into the system for removal of the weld burr.

P1500

P1500, rod cold welder, by PWM Ltd.Operation
Electro/Hydraulic

Capacities

Copper
15mm - 25mm (.590" x .984")

EC Aluminium
15mm - 30mm (.590" - 1.181")

Dimensions
L1600 x W1600 x H1260mm (63" x 63" x 49")

Nett weight
2930kg (6,460lbs) 

Gross weight
3260kg (7,200lbs)

Cost-effective rod welding

The P1500 is designed to cold pressure weld most non-ferrous metals within the range 15 - 25mm diameter (copper) and 15 - 30mm (aluminium), depending on the hardness of the material. The machine is hydraulically powered and electronically controlled. The independent grip and upset forces are produced by an arrangement of hydraulic cylinders, and the control system provides automatic deflashing on completion of the weld.

The P1500 offers wire and cable manufacturers a cost-effective method of welding large cross sectional areas: power consumption is minimal and is limited to the hydraulic pump motor. Safe, reliable and quiet to operate, the P1500 complies with European standards and directives.

P1000

P1000, rod cold welder, by PWM Ltd.Operation
Hydraulic

Capacities
Copper
6mm - 16mm (.236" - .630")

EC aluminium
6mm - 20mm  (.236" - .790")

Dimensions
L1100 x W1245 x H1536mm (W43" x D49" x H60")

Nett weight
1248kg (2,750lbs)

Gross weight
1477kg (3,255 lbs)

Engineered for economy

Compact yet powerful, the P1000 hydraulic rod welder joins non-ferrous rod 6mm - 20mm diameter quickly and cost-effectively. The sloping front panel and position of the mechanical parts enable the operator to see the cold weld process easily. Quick release dies and the adjustable die setting mechanism ensure that die changeover is fast and problem-free. Power consumption is minimal and the P1000 requires no heat, flux or fillers. No dangerous fumes are generated and the machine is clean, safe and simple to operate.

Ideal for small workshops, the competitively priced P1000 has a footprint approximately 1200mm² and a gross weight of 1477kg.

ST40

ST40 medium wire welder, by PWM Ltd.
Operation
Air/hydraulic

Capacities
Copper/aluminium
Maximum width 45mm (1.772")
Minimum thickness 0.25mm (0.00984”)*
*Depending on material properties

Dimensions
L750 x W610 x H1030mm (29" x 24" x 40")

Gross weight
147kg (324lbs)

ST40 medium wire welder, by PWM Ltd.
ST40 medium wire welder, by PWM Ltd.

Operation
Air/hydraulic

Capacities
Copper/aluminium
Maximum width 45mm (1.772")
Minimum thickness 0.25mm (0.00984”)*
*Depending on material properties

Dimensions
L750 x W610 x H1030mm (29" x 24" x 40")

Gross weight
147kg (324lbs)

ST40 medium wire welder, by PWM Ltd.
 

Specifically designed for welding strip

The ST40 air/hydraulic welder is designed for welding non-ferrous strip and tape used on armouring lines. The machine is clean and simple to operate: no set up time is required and it is easily activated using the foot pedal. Using PWM’s proven cold weld technology, the ST40 produces strong reliable welds without loss of electrical integrity. It is supplied with a trolley, enabling the operator to move it to the work area.

The ST40 can be used with the machine head positioned either vertically or horizontally, as shown.

TR45

TR45, medium wire cold welder, by PWM LtdOperation
Air/Hydraulic

Capacities
Copper/EC aluminium
Trapezoidal wire up to 45mm2 (0.0697 sq.in.) cross-sectional area

Dimensions

L750 x W610 x H1100mm (29" x 24" x 43")

Gross weight
250kg (551lbs)

Mobile cold welder for trapezoidal wire

The TR45 cold welder is designed specifically for non-ferrous trapezoidal wire used in the build-up of sub-sea cables. The machine has a footprint of 750 x 610mm and is mobile, so can be moved easily to the work area. Powered by an advanced air/hydraulic system, the TR45 will weld trapezoidal material up to 45mm2 cross-sectional area. No set up is required and the TR45 is energy-efficient and simple to operate, using the foot pedal.